This innovative mobile app facilitates more effective Gemba walks
Managers can document their observations faster on smartphones or tablets than they can using paper forms.
This pre-built Gemba Walk App speeds observations collected during a shop floor tour, including manager notes, photos, measurements, and more. Easily customize the app, adding questions to match your unique Gemba process.
Your free access to the app.
This Gemba Walk Checklist App includes:
Gemba Walks bring managers to the front lines of production in key work areas as part of the Lean Six Sigma manufacturing practice. On Gemba Walks, managers observe processes and engage with employees in their daily work environments. These walks are are a powerful tool for driving process improvement, crafting action plans, and facilitating corrective action.
Typically, a Gemba walk can take anywhere from 30 minutes to a few hours, depending on the complexity of the processes being observed and the size of the area being covered. Gemba Walks are a vital practice for continuous improvement as they allow leaders and managers to go to the “real place” where work happens, observe processes firsthand, and engage with employees directly. This practice enhances understanding, nurtures communication, and identifies opportunities for process refinement.
Gemba Walk Examples: Gemba Walks can uncover inefficiencies in workflow, safety hazards, unrecognized employee challenges, and misalignment between documented procedures and actual practices. Focused walks can be more effective if conducted consistently, allowing for frequent incremental improvements that contribute to long-term operational excellence.
Over time, Gemba Walks can be used as a powerful feedback loop that sustains continuous improvement. Regularly conducting these walks ensures that leaders remain attuned to evolving challenges, fostering a proactive approach to problem-solving and adaptability.
Collecting Gemba Walk information on paper forms is inefficient for several reasons:
Limited Accessibility and Sharing: Paper forms make it difficult to share findings quickly with other team members or departments. They require manual distribution, slowing down communication and hindering collaborative problem-solving. Digitized tools enable real-time sharing and collaborative analysis.
Data Management and Analysis Challenges: Analyzing data collected on paper is cumbersome and prone to errors. Paper-based information must be manually input into a digital format for comprehensive analysis, increasing the chances of transcription errors and taking up valuable time. Digital apps, on the other hand, allow for automatic data collection, streamlined analysis, and easy tracking of trends.
Storage and Retrieval Issues: Storing paper forms can lead to physical clutter and make it difficult to organize and retrieve historical data. This becomes an issue for long-term improvement efforts where comparing past and present data is necessary. Digital storage in Gemba Walk apps makes archiving and retrieval efficient and ensures data remains easily accessible for continuous improvement initiatives.
Sustainability and Cost: Relying on paper incurs ongoing costs for supplies like paper, printing, and storage space. It is also less environmentally sustainable. Digital solutions eliminate these costs, are more eco-friendly, and reduce the environmental impact associated with paper use.
Digitizing a Gemba Walk checklist reduces the time it takes a manager to complete a walk while significantly improving the quality of collected data. Managers can conduct a walk and record their observations faster on a smartphone or tablet.
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