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4 Productivity Tools for Manufacturing

Among the best productivity tools for manufacturing are a Gemba Walk app, a 5S Audit app, a non-conformance report app, and an equipment inspection app. Learn how to gain free access to mobile app templates for each.

These days, new technologies like IoT, big data analytics, and smart factories are the key to manufacturing success. But to make use of those technologies, you need great hands-on tools and apps.

Valuable Productivity Tools for Manufacturing Leaders

We've identified 4 manufacturing apps that will make your data collection faster and more accurate. We've included links where you can sign up for a free trial of Alpha TransForm and access these apps for free. They'll help you find data insights and quality issues faster than ever.

Manufacturing Productivity Tools Will Improve Your Data and Speed InsightsWe’ve got four free ones that we’ve built, and that our manufacturing clients love. Of course, nothing compares to having your own custom-built application, catered explicitly to your technology stack, infrastructure, and manufacturing needs. That's what Alpha Software is for, as you’ll find out later in this article.

First, though, here are four great free apps to increase any manufacturing company’s productivity.

Productivity Tool # 1: Gemba Walk 

 

 A Gemba Walk is a Japanese term for a management technique that is part of lean and Six Sigma practices. It means walking through your business and factory floor, seeing how your company operates, how manufacturing processes are done and talking in detail with the people and team members who are doing your work.  

People often off it as management by walking around. 

manufacturing gemba app new

Businesses whose leaders regularly do Gemba Walks find they lead to continuous improvement and aid in lean manufacturing. They’re a powerful tool for understanding how your manufacturing plan and processes actually operate -- not how you think they operate. And once you know that, you can make constant improvements towards perfecting them.    

Alpha’s free Gemba Walk app is a fully functional lean manufacturing app template that collects photos, notes, location data, interview questions, and more during a walk through the manufacturing floor, workplace, warehouse or field.  

Digitizing the Gemba Walk process dramatically speeds up the time it takes to conduct a walk by helping managers record their observations faster. In addition, mobile phones allow managers to collect new types of data, like photos, audio interviews, time/date/location stamps, and employee signatures. Faster, more accurate data collection is critical to improving manufacturing processes.

Get more details and download the free Gemba Walk app here.

 

Productivity Tool # 2 - 5S Audit App

Productivity tool 3 Lean manufacturing 5S Audit App
 

5S implementation provides an excellent way to make continuous improvements in the manufacturing process. organization. While traditionally done one paper, 5S audits can streamline improvements, capture more accurate data, include more detailed images and explanations and streamline improvements in way paper 5S audit checklists cannot.

Lean manufacturing involves the use of many tools to improve operational efficiency. Examples include 5Skaizen, gembakanbanheijunka, and poka-yoke. While lean is often thought of as a manufacturing practice, many lessons can be applied to any business to improve results. Take for example, the practice of 5S, a foundational part of lean manufacturing because it focuses on a clean organized workspace.

5S Principles - which often takes the shape of a "5S Audit" -- assess workspaces to ensure maximum efficiency, worker safety, and unnecessary waste. An organized facility increases the likelihood that production will run smoothly. This 5S system, which began as a manufacturing method used by Toyota, focuses on putting everything in its proper place and keeping workspaces clean. The term "5S" comes from five Japanese words that represent a 5-step process for organizing spaces so work can be performed efficiently, effectively and safely.

Get more details and download the free 5S Audit app here.

 

Productivity Tool # 3 - Non-Conformance Report App

Productivity Tool #2 NCR Report AppManufacturing companies often use Non-Conformance Reports (NCRs) as part of quality efforts. NCRs are used to identify products, parts, or work jobs with defects that do not conform to required specifications. NCRs are critical to maintaining high quality of workmanship, safety standards, and vendor reliability.

An NCR documents the details of why a part or job failed to meet quality standards, details what is needed to fix the problem, and determines a resolution or remediation. Having a strict quality process with detailed NCR reports that can be tracked and reported, allow manufacturers to see if production is improving or decreasing and realize key trends or repeated problems with production.

Use our free NCR app to report NCR detailed observations. The app collects time and date stamps, photos with mark-ups, records audio, captures digital signatures, and more. Tie this app into your systems of record to immediately initiate corrective actions or process change.

Get more details and download the free NCR app here.

 

Productivity Tool #4 - Equipment Inspection App

Productivity tool 4 equipment inspection app

 

Having equipment run properly is vital to the running of any factory and manufacturing floor. But knowing that is one thing, and doing it is another. Inspectors often work in harsh and demanding circumstances, and it can be tough to record all their findings.

Our free equipment inspection app makes evaluating and inspecting manufacturing equipment fast and easy for inspectors. Optimized for one-handed data entry, the app can look-up equipment model information, capture torque or other measurements, and perform calculations with a click. The app also automatically records location and time data, and offers one-tap pass/fall buttons. Once the inspection is complete, inspectors can sign-off on the form and submit it directly into the company's system(s) of record -- all from their smartphone.

Get more details and download the free equipment inspection app here.

 

Build Your Own Manufacturing Productivity Tools in Minutes, Without Limits

Alpha Software helps major manufacturers build inspection apps, equipment maintenance apps, non-conformance apps, and safety apps to capture and deliver critical production floor and warehouse data anytime, anywhere. With Alpha TransForm, you can easily build custom IOS and Android business apps that make manufacturing employees more productive. Manufacturing teams can customize pre-built apps, or build manufacturing apps from scratch. Drive productivity and streamline business activities with custom business apps that connect to your existing systems, processes, and data investments.

Manufacturing productivity softwareFor power users, Alpha TransForm includes an optional coding capability to meet more complex workflow, integration, and security requirements.

 

Learn how to get your free trial of Alpha TransForm and get full access to these manufacturing productivity tools now.

Simply click here for more details and a free trial.

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About Author

Amy Groden-Morrison
Amy Groden-Morrison

Amy Groden-Morrison has served more than 15 years in marketing communications leadership roles at companies such as TIBCO Software, RSA Security and Ziff-Davis. Most recently she was responsible for developing marketing programs that helped achieve 30%+ annual growth rate for analytics products at a $1Bil, NASDAQ-listed business integration Software Company. Her past accomplishments include establishing the first co-branded technology program with CNN, launching an events company on the NYSE, rebranding a NASDAQ-listed company amid a crisis, and positioning and marketing a Boston-area startup for successful acquisition. Amy currently serves as a Healthbox Accelerator Program Mentor, Marketing Committee Lead for the MIT Enterprise Forum of Cambridge Launch Smart Clinics, and on the organizing team for Boston TechJam. She holds an MBA from Northeastern University.

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The Alpha platform is the only unified mobile and web app development and deployment environment with distinct “no-code” and “low-code” components. Using the Alpha TransForm no-code product, business users and developers can take full advantage of all the capabilities of the smartphone to turn any form into a mobile app in minutes, and power users can add advanced app functionality with Alpha TransForm's built-in programming language. IT developers can use the Alpha Anywhere low-code environment to develop complex web or mobile business apps from scratch, integrate data with existing systems of record and workflows (including data collected via Alpha TransForm), and add additional security or authentication requirements to protect corporate data.

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